Limited forklift training leaves worker with amputated leg

A host employer and a labour hire company have been fined a total of AUD$120,000 over an incident which occurred in 2008 left a worker with an amputated leg due to lack of forklift training.
Host employer Beds Plus pleaded guilty to failing to ensure the provision of a safe workplace under a labour hire arrangement and was fined AUD$80,000 in the Perth Magistrates Court on Friday 6 May 2011.
Labour hire company Flexi Staff also pleaded guilty to the same charge and was fined AUD$40,000.
The two men were British citizens supplied by Flexi Staff as casual labourers on a working holiday in Australia.
With little training and no qualifications to operate a forklift, in early March one of the men unloaded a sea container and brought the pallet inside the warehouse using a forklift.
He placed the pallet on the top level shelving the forks and mast fully extended.
According to WorkSafe WA, he did not lower the forks and mast before driving towards the warehouse’s roller door, which was raised between five and six metres.
The mast struck the roller door and began to tip over, and the labourer attempted to jump from the falling forklift.
As the forklift fell, the man’s right leg was tapped between the rollover protection structure on the forklift and the concrete floor.
A second forklift was used to lift the forklift from the man’s leg, which was later amputated below the knee.
Acting WorkSafe WA commissioner Lex MuCulloch states this case should serve as a reminder that both labour hire companies and host employers were responsible for ensuring a safe workplace.
“It is apparent that the worker was not given sufficient training and instruction on how to operate a forklift, an item of plant that requires operators to obtain a High Risk Work licence,” he said.
“On average, around 180 Western Australian workers are injured in incidents involving forklifts each year, and five WA workers have died in forklift-related incidents since 2004,” said McCulloch
 
To ensure that you meet your training obligations with regards to Forklift or any Earthmoving Plant and Machinery
Contact Jeremy NOW by the email below.
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Tractor Safety

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A Funny Bobcat Story

 

Here’s a funny story I found…

It was late and Charlie was about to climb into bed when his wife informed him that there was a light on in their Machinery shed.
Charlie started to go outside to turn off the light but noticed some people in the shed who were busy stealing his Bobcat Loader.

He ran back inside right away and called the cops, who asked him “Are there any intruders in your house?”

to which Charlie replied no and explained his circumstances.
The cops told Charlie that all patrol cars were otherwise occupied,
and that he should just lock his door and a uniformed cop would be at his house when one was free.

Charlie answered, “Alright,” hung up, waited 30 seconds, and then called the cops again.

“Hello, I just called a short while ago because there were people stealing my Bobcat from my shed.

I want to let you know that they’re not a problem anymore because I’ve just shot every one of them.”

Charlie then hung up the phone. In five short minutes, three patrol cars, a SWAT team,

and an ambulance arrived, and Of course, the cops caught the Theives in the act.

One of the cops snapped at Charlie: “I thought you said that you shot every one of them!”

“I thought you said there were no patrol cars free!” Charlie answered. 

 
Like all good Operators Charlie thinks outside the “box”
 
He also locks his shed before dark now!
 
If you have a Skidsteer  (Bobcat) Loader locked in your shed
Do you have a National License to operate it?
For more info on how to get a License
 
 
Email: jeremyelement@gmail.com

Mobile:0413 293 739
www.etaq.com.au
Operator Licensing to WHS standard
Operator Training and Assessment for
All Earthmoving Plant,Machinery and Forklifts
White card delivery by appointment.

 
 

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Refresher Training

 
 
The question is always asked before the start of a refresher training course: “Why?”

Because!

It is the law!

You forget!

You are complacent!

You must!

But I don’t have to take a refresher course for my driver’s license, so why do I have to do it with the forklift?

How much insurance do you carry when operating a forklift?

It always amazes me (well, not so much any more) the queries I get when it comes to refresher training. Many companies in Australia require refresher training, as is required in parts of Europe, New Zealand and other countries. The industry knows that the operators become very complacent to the point where every task becomes routine, and the operators just do what is necessary to complete the task, and forget about the little rules.

To me, it’s the small things that end up as major incidents. Forgetting the details, like slowing down at intersections, sounding the horn, looking both ways and proceeding slowly, and driving up towards someone standing in front of a stationary object – these evaporate over time. And the operators must be reminded of these details when travelling about.

If I had a dollar for every participant who did not ace refresher test, I’d be a millionaire.

The basics of safe operation of a forklift last no more than a week after the initial training is completed, and they all wonder why they are back.

I haven’t killed you the first time. I ain’t going to kill you this time! And I promise I won’t kill you next time. It is just a few hours of your life to remind you of what you have forgotten, provide some added tips, ensure everyone is compliant, and that everyone, including yourselves, go home safely at the end of each and every day. After all, there are rules and regulations that insist that you participate in this practice, and we don’t want to break the rules, do we?

For your Refresher Training or VOC, contact Jeremy of www.needalicense.com.au
Email: jeremyelement@gmail.com

Mobile:0413 293 739
www.etaq.com.au
Operator Licensing to WHS standard
Operator Training and Assessment for
All Earthmoving Plant,Machinery and Forklifts
White card delivery by appointment.
Cert III in Civil Construction.
ie:Plant Operation or Road Construction
Cert III in Warehousing

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If you are not an authorised recipient, you should contact the Sender immediately by return e-mail. You should not read, send, store or print this email or any attachments to it. You should immediately delete the email and any attachments to it from your database and destroy all copies of it. You should not rely on the contents of this email or any
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Untrained forklift operator brain damaged

 

 An untrained and unlicensed Melbourne forklift operator has been left with permanent brain damage after being crushed by a 700kg crate, the Herald Sun reported.

  

Wally Hidalgo, then 21, was unloading a crate of glass from a truck at a Dandenong warehouse when it fell on him in July 2006, the Victorian County Court was told on February 15.

The court was told that Hidalgo was untrained and unlicensed to operate the forklift machine and as a result of the accident has been left on a persistent vegetative state.

The labour hire company Hidalgo worked for, formerly known as Black and White Recruitment Solutions has been charged with three counts of failing to provide and maintain a safe working environment for its employees.

The company, which is now in liquidation, is alleged to have failed to provide proper training and proper supervision leading to the incident.

Hidalgo, a student at the time, was a casual worker at the company. No one saw the incident and it took eight minutes before Hidalgo was found, the court heard.

Recently, a glass importing and supply company has been fined A$190,000 after a man was crushed to death when large glass sheets he was offloading from shipping containers fell on him in September 2007.

The employee was unloading large sheets of glass from a shipping container at Padstow with only the assistance of a friend and no glass handling equipment. 20 glass sheets with the combined weight of around 1.4 tonnes fell on him. The employee died later in hospital of severe crush injuries.

A 53-year-old Healesville man has also died from crush injuries which he sustained while unloading a shipping container at a metal fabrication business at Kilsyth, Victoria

Source Manual Handling Newsletter 3 March 2011

For SAFE Forklift training contact Jeremy:   www.etaq.com.au       Email: jeremyelement@gmail.com
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How to operate a Skid Steer / Bob Cat

1. Making sure your machine is checked daily for broken or loose parts. Checking machine liquid levels, making sure machine is on shut off and cooled down, Do not smoke around machine and whipe any fuel that spills right away. Check the counter weights to see if they are set at recommended settings, the setting are usually set by the manufacture and are in place. Remember that skid steer loads are easily upset when balance is improper. Roll over protection is there to protect you from objects falling out of the bucket, or saftey when bucket is over loaded and you can tip over.
 
  • 2.Check the area where you are working or test driving for holes, softspots and obstructions. check over head for utility lines, doorway clearences and other obstructions. Mount the machine wearing clean, dry shoes using the grab bars and hand rail provide for safe entry ( 3 points of contact ). When sitting in the machine make sure that all peddles are clear or debree. Driving with compartment loose items around can interfer with controls.
  •  
  • 3.Adjust your seat to your liking and or comfort. When in the machine you will notice that there is a safety belt which should always be worn in any kind of operation (most machines will not start until your saftey belt is latched) and there is a saftey bar that comes down in front of you for safey that should be latched and set in place and this has to be done also for the machine to start. Set the brake and place transmission in park or neutral before cranking the engine. Check your area for others especially kids and warn them away if nessary.Sound horn then start the engine and check all controls to make sure they are working as they should. check horrn and also the back up alarm.
  •  
  • 4. Check brakes and steering before moving off. Operate with caution on uneven surfaces, avoid steep slopes completely. Carry your loads as low as possible, avoid sharp turns and slopes with a raised load. Keep the back of the machine pointed uphill. (Back up the hill and drive down)
  • 5. Operate with extreme caution when near areas with sharp drop offs. Do not under cut banks or materials that are piled high, to aviod falling rocks or debris. Be alert when backfilling, for unstable soils that could collaspe under the weight of the machine. Never leave the machine without lowering the bucket first, stopping the engine, setting the parking brake, and placing the shift in park or neutral. If stopping operation of the machine for a good length of time lock the ignition and remove the key.
  •  
  • To Operate
    1. Sit in the operator’s seat of the skid steer. Fasten the safety belt and/or lower the locking roll bar into position. Verify that the safety glass or mesh surrounding the operator’s cage is intact and attached to the skid steer frame. If anything is damaged or missing, exit the skid steer and do not use it.
    2.  

      Start the skid steer. On some models there may be a switch or a series of switches over the center front frame or to the lower right of the operator’s chair. Make sure that all of these switches are turned away from the padlock symbol embossed on the frame. If your model skid steer uses an ignition key, insert the key and turn it to the first position; wait for the glow plug light (next to the ignition) to turn off before turning the key all the way to the right to start the skid steer. Some models use a fuse and switch system. The fuse is at the center of the top of the front frame inside the cab. Insert the fuse and turn the switch.

    3.  

      Select your speed. To the lower right of the operator’s seat is a lever with “Fast” or “Slow” marked on it. Alternately, it may have a turtle and rabbit symbol; the turtle equals “Slow.” Use a slow speed setting until you are accustomed to your skid steer.

    4.  

      Move the skid steer forward and backward. Push the two joystick controls in front of the operator seat arm forward to move the skid steer forward. Pull back on them to put the skid steer in reverse.

    5.  

      Turn the skid steer. It will turn in the direction of the joystick that you pull toward you, but you must also push the opposite joystick forward to give power to the turn. If you want to turn to the right, pull the right joystick toward you and push forward with the left. Practice this–skid steers are capable of very sharp turns, and controlling the turn takes experience.

    6.  

      Raise and lower the bucket. Rock the left pedal forward to lower the bucket and backward to raise it. Rock the pedal by pressing with your toe or heel.

    7.  

      Learn to scoop and dump with the bucket. Rock the right pedal forward to scoop. Rock the pedal backward to dump.

    8.  

      Drive the bucket to the first pile. For example, if you want to move a pile of dirt, raise the bucket until it is about 6 inches above the ground, then drive the machine to the pile of dirt.

    9.  

      Prepare to load the bucket. Stop the machine just before you reach the dirt pile, and lower the bucket to the ground.

    10.  

      Load the bucket by driving the machine forward and pushing the bucket into the dirt pile while also lifting the bucket up. When the bucket is full, back away from the dirt pile while lowering the bucket until it is 6 inches above the ground. Never drive with a loaded bucket higher on the machine than your knee; the weight in the bucket can change the balance of the machine and cause it to tip if it is higher.

    11.  

      Dump the load. Drive the machine over to where you will be placing the dirt, begin to raise the bucket as you move forward, dump the bucket and then reverse the machine. Raise the bucket again, then lower it back to the driving position.

    For more info or training please visit   www.etaq.com.au     or  Email: jeremyelement@gmail.com

     
     

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    Forklift for Beginners Training Assessment Licence

    About This Training Course

    Conducted by Earthmoving Training ssessing Queensland Pty Ltd (ETAQ)

    This “All in One” comprehensive beginners forklift course is suitable for people with no experience in the forklift operation.

    The course will provide comprehensive training under close supervision of our experienced trainers. This will make a successful completion of the course nearly certain!

    The course also includes the completion of the legally required logbook in accordance with the training plan during our forklift workshop.

    Our forklift workshops have been purposely designed to enable course attendees to obtain the necessary workplace experience and to complete the required logbook in accordance with the training plan under supervisions of our experienced trainers.

    The course also provides the opportunity to cover any elements of the assessment instrument that are not part of the applicant’s day to day duties at the workplace.

    NO FURTHER TRAINING IS REQUIRED TO OBTAIN THE LICENCE AFTER ATTENDING THIS COURSE.

    EMPLOYERS PLEASE NOTE: Having your employees attend our supervised workshops ENSURES THAT YOU MEET YOUR SPECIFIC OBLIGATIONS FOR MONITORING TRAINING AS SET OUT IN THE Workplace Health and Safety Regulation IN A WAY THAT IS BOTH ECONOMIC AND PROVABLE.

    Please don’t hesitate contacting your ETAQ Team if you have any queries regarding the course outline or the assessment procedures.

    Subjects Covered

    COURSE OUTLINE:

    Day 1 Formal training & theory assessment.

    Day 2 Workshop including completion of logbook & training plan and practical assessment.

    Course Topics

    ELEMENT1.0 : Assess and secure equipment and work area
    1.1 Conduct routine checks
    1.1.1 External check of vehicle/equipment is conducted is accordance with manufacturer’s
    specifications or equivalent.
    1.1.2 Attachments are inspected to ensure security
    1.2 Plan Work
    1.2.1 Work area is inspected to identify hazards and appropriate prevention and control measures are implemented to avoid hazards.
    1.2.2 Site/non-site personnel are safeguarded (protected) by a variety of measures including the erection of barricades and posting of signs consistent with principles of the hierarchy of prevention/control.
    1.2.3 Work area is inspected to determine appropriate path of movement for loads and equipment/vehicles.

    1.2.4 Permits required to carry out job are obtained from authorized personnel
    1.2.5 Job requirements are confirmed with relevant site personnel.
    1.2 Check Controls and Equipment
    1.3.1 Pre-operational and post start up equipment checks are carried out in accordance with
    manufacturer’s specifications and/or operating manual.
    1.3.2 Defects and damage are reported according to site procedures.
    ELEMENT 2.0: Shift Load
    2.1.1 1.2.6 Material is shifted using appropriate equipment
    2.1.2 Weight of load is assessed and calculated to ensure compliance with equipment load plate specifications.
    2.1.3 Controls and levers are applied to ensure safe and effective operation of equipment.
    2.1.4 Speeds of vehicles/equipment are maintained to safe operating limits.
    2.1.5 Communications are correctly given and interpreted with co-workers and other relevant persons to ensure the application of the principles of the hierarchy of control in the co-ordination of work activity
    2.1.6 Loads are placed to ensure stability of material and the avoidance of hazards on site.
    2.1.7 Emergency procedures are carried out minimizing risk to personnel.
    ELEMENT 3.0: Secure Site
    3.1 Shut Down Equipment
    3.1.1 3.1.1 Machinery is parked avoiding equipment hazards
    3.1.2 Shut down is conducted in accordance with manufacturer’s specification to isolate vehicles
    3.1.3 Post operational check is completed in accordance with operational procedures.
    3.2 Secure Site
    3.2.1 Machinery is parked avoiding site hazards

    Training Course Outcomes

    Each successful applicant will be issued with an statement of attainment and assessment summary for the Unit of Competency:

    OHSCER207A – FORKLIFT TRUCK Licence (LF)

    Both documents have to be logged in person with Australia Post in Queensland together with a licence application. A processing fee of $76.00 is directly payable to Australia Post QLD.

    Prerequisites

    Not applicable.Must be 18 years old and have basic Numeracy and Literacy skills

    COURSE REQUIREMENTS AND WHAT YOU NEED TO BRING:

    The minimum age for assessments is 18 years or over.
    Photo ID*i.e. Queensland or Interstate Driver’s Licence or Passport.
    The Legislation required the applicant to have basic knowledge and understanding of the English language.
    Work safety shoes.
     

    More - ETAQ will provide safety helmets, high visibility vest as well as the general training equipment, notes, logbook and training plans, calculators and pens.

    TRAINING FACILITES:

    All our public courses are conducted at our training facilities in Deagon (North Brisbane).

    Our training facilities are air-conditioned and fully purpose equipped and our students have direct access to all the necessary plant required for the relevant course i.e, Forklifts .

    ON-SITE AND GROUP BOOKINGS

    We offer onsite training as well as group booking options at our training facilities in Deagon.
    Onsite training and group bookings provide the advantage of being able to choose the course dates as it is suitable for you and your employees.

    HOW TO FIND US:

    Racecourse Rd can easily be accessed in either direction from either the Gateway or Sandgate Road .
    If you are coming via Gateway Motorway  take the Deagon/Sandgate exit. Keep left on slip road and turn left into Broad Street turn left at traffic light into Racecourse Road and follow it to the end.

    We are able to arrange a pick up from Deagon train station for students travelling by public transport. Please contact us for further information.

    Email: jeremyelement@gmail.com           Mobile 0413 293 739      www.etaq.com.au

     
     

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    Earthmoving Equipment Operators Licensing Compliance

    Workplace Health and Safety Queensland (WHSQ) wish to remind all Registered Training Organisations (RTOs) that the Workplace Health and Safety Regulation 2008 (the Regulation) require that a trainee for the purpose of this Regulation must undergo formal training and informal learning before a formal assessment can be undertaken. This is supported by Division 2 Duties, and monitoring, of registered training organisations specifically section 63 in that a registered training organisation must not make a practical assessment of an applicant’s competency, in a unit of competency, for part 3, 4, 5 or 6 unless—
    The applicant has finished the formal training and informal learning for the unit of competency. The following are extracts from the Regulation;
     
    Schedule 18 Dictionary
    formal training means training involving theory and practical demonstration.
    informal learning means workplace experience.
     
    Delivery of formal training in this context can only be carried out face to face. This is to ensure that the appropriate knowledge and skills (theory and practical demonstration) are imparted by appropriately qualified and approved trainer/assessors before the trainee is released to the workplace or realistically simulated workplace to carry out the informal learning which is defined in this context as workplace experience. On line delivery of formal training for high risk work and earthmoving or particular crane licenses is not appropriate and will not be deemed as formal training under the Regulation.
     
    RTOs should also note the following extracts from the Regulation.
     
    31 Meaning of trainee
    A person is a trainee if—
    (a) the person is receiving formal training and informal learning in an earthmoving or particular crane occupation, or in high risk work, under a training plan under section 33; and
    (b) the person is being supervised during the formal training or informal learning by someone who—
    (i) if the training is in an earthmoving or particular crane occupation—holds a certificate to work in the occupation; or
    (ii) if the training is in high risk work—holds a licence to perform the class of high risk work that includes the high risk work; and
    (c) the person’s employer keeps an up-to-date record of the formal training or informal learning.
     
    66 Other duties of registered training organisation
    A registered training organisation that provides training in a unit of competency for part 3, 4, 5 or 6 must—
    (a) provide the training in accordance with the unit of competency; and
    (b) for a unit of competency for part 3—allow an individual to assess an applicant’s competency for the unit of competency, only if the individual, on or after 1 January 2009—
    (i) holds a training and assessment approval in relation to the unit of competency; or
    (ii) has complied with any criteria that must be complied with, under a corresponding law, to enable the individual to provide training and assessment relating to the unit of competency for a purpose that is the same as or similar to a purpose of part 3; and
    (c) give a test for an assessment of an applicant’s competency for part 3, 4, 5 or 6, only in accordance with any tests and assessment instructions issued by the chief executive; and
    (d) not give the test to a trainee before the trainee does the test; and
    (e) keep, in a secure way, any model answers for the test until after the test is given to the trainee; and
    (f) not give any model answers for the test to a trainee until after the test is given to the trainee; and
    (g) keep the test papers and answers, and a copy of the assessment summary, for the assessment for at least 5 years from the day of the assessment; and
    (h) for part 3, recognise competency as equivalent to competency in a unit of competency, only in accordance with a table of equivalent competencies, issued by the chief executive.
     
    Should you require further information in relation to the matter please email Licensingcompliancesevices@justice.qld.gov.au or contact 38720692.
     
    or for Training and Assessment contact by Email: jeremyelement@gmail.com or Mobile 0413293739
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    Use of Telehandler

    Background

    A recent serious incident in New South Wales involving a Telehandler has raised concerns over the use of these machines to lift freely suspended loads. Research by Work Cover NSW indicates:

    • some Telehandler not designed to lift freely suspended loads are being used for this purpose; and

    • Telehandler stability is affected when operating on sloping ground with a freely suspended load.

    This safety bulletin is based on the Work Cover NSW Safety Alert published in August 2005 and WorkSafe VIC Alert published in March 2006.

    Expectations

    Owners of Telehandler and those responsible for their use should have all applicable supplier’s information for the machine, including the maximum operational slope and other limitations. They should ensure their machines have been designed to accommodate the required attachments, and are suitable for the tasks they are to perform and the location they are intended to be used. Where intended to lift freely suspended loads, written confirmation that the machine complies with Australian Standard AS 1418.5 or an equivalent standard should be readily available on site.

    Purpose

    Employers and operators who use or intend to use telescopic handlers (‘Telehandler’) must be aware:

    • that some Telehandler are not designed to lift freely suspended loads; and

    • a location where the ground is rough, uneven or sloping can significantly affect the machine’s stability when operating as a mobile crane.

    Note: Telehandler are also known as multi-purpose handlers, cranes, tool carriers and telescopic forklifts, and by a variety of proprietary names.

    Resources Safety’s position

    Telehandler used to lift freely suspended loads by a jib attachment or other means must comply with Australian Standard AS 1418.5. If an inadequately designed Telehandler is observed being used as a mobile crane, or is likely to be so used, Resources Safety inspectors will take appropriate compliance action.

    Technical information

    A Telehandler is a versatile type of mobile lifting plant incorporating a telescopic boom fitted with a lifting attachment. The usual means of lifting is by forks, but Telehandler can be fitted with a variety of attachments for different types of loads. The range of attachments that can be used depends upon the design of the particular machine, and these often include a jib for lifting freely suspended loads.

    Typically, Telehandler are used to travel with their load (pick-and-carry). When the load is supported on forks, it should be lowered as close to the ground as possible and the boom retracted during travel. However, when the load is freely suspended, it needs be elevated to prevent it snagging on the ground or other obstacles. This, coupled with the fact that the load can swing and exert additional dynamic forces on the machine, may adversely affect the machine’s stability. When operating on sloping ground, the potential for instability is increased as the load swings further out from the lifting point.

    Stability ratio is critical

    A Telehandler designed and intended to be used as a mobile crane, to pick-and-carry a freely suspended load, must have a stability ratio not greater than 66% in this mode. This is the maximum allowable stability ratio specified in Australian Standard AS 1418.5, Cranes, hoists and winches Part 5: Mobile cranes.

    Suppliers of Telehandler designed and tested in compliance with Australian Standard AS 1418.5 should be able to readily produce written confirmation of compliance. Such models are suitable as pick-and-carry mobile cranes.

    Martin Knee

     STATE MINING ENGINEER

       
    Email: jeremyelement@gmail.com

    Mobile:0413 293 739
    www.etaq.com.au
    Operator Licensing to WHS standard
    Operator Training and Assessment for
    All Earthmoving Plant,Machinery and Forklifts
    White card delivery by appointment.
    Cert III in Civil Construction.
    ie:Plant Operation or Road Construction
    Cert III in Warehousing

    Posted in Uncategorized | 28 Comments

    Man knocked out in excavator crash

     This excavator came to grief on Valery Road on the Coffs Coast.

    HE didn’t topple far but the fall was enough to knock out an excavator driver at Valery yesterday.

    A 40-year-old Emerald Beach man was loading the excavator onto a low-loader on Valery Road when the machinery slid over the edge and crunched onto its side.

    The man, who was initially knocked unconscious, managed to call a friend who raised the alarm.

    Police and paramedics rushed to the isolated spot and discovered the man was unable to clamber out of the excavator due to his back and head injuries.

    Ambulance and SES crews carefully extricated him and he was taken to hospital.

    WorkCover is investigating the accident, Fire crews also attended.

    To learn how to safely load and unload earthmoving contact
    Email: jeremyelement@gmail.com

    Mobile:0413 293 739
    www.etaq.com.au
    Operator Licensing to WHS standard
    Operator Training and Assessment for
    All Earthmoving Plant,Machinery and Forklifts
    White card delivery by appointment.
    Cert III in Civil Construction.
    ie:Plant Operation or Road Construction
    Cert III in Warehousing

     
     

    Posted in Uncategorized | 28 Comments